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Posts tagged ‘forklift safety’

Key OSHA Forklift Training Rules You Need to Know

January 15th, 2024  | 
Resource Center/BLOGSafety

In workplace safety, adherence to Occupational Safety and Health Administration (OSHA) standards is paramount to creating secure and healthy working conditions. Failure to comply with OSHA regulations can result in severe consequences and fines. Among OSHA’s crucial regulations are those governing forklift operations, emphasizing the importance of proper training to mitigate risks and maintain a secure work environment. This blog post provides a comprehensive overview of OSHA’s rules for forklift training, offering clarity to businesses seeking compliance. 

Let’s dive into understanding OSHA’s Forklift Training Rules. 

Age Requirement for Forklift Operators

OSHA mandates that individuals must be at least 18 to operate a forklift in non-agricultural operations. This age restriction is in place to ensure operators possess the maturity and responsibility necessary for safe forklift operation. 

Driver’s License Requirement for Forklift Drivers

Unlike driving a car, according to OSHA requirements, forklift operators do not need a valid state driver’s license. The focus is on specialized training and certification tailored to the specific forklift used in the workplace.  

Training Frequency for Forklift Operators 

OSHA requires additional training in the event of a poor evaluation, changes to the work environment, or a transition to a different type of forklift. This flexibility allows businesses to tailor training schedules to their specific needs. 

Recertification Interval for Forklift Drivers 

OSHA requires the evaluation of every forklift operator at least once every three years to ensure that operators remain proficient in their skills and are aware of any updates or changes in safety protocols. 

New Lift Trucks and Recertification 

Operators do not require recertification when transitioning to a newer model of the same type of forklift. However, introducing an entirely new type of forklift necessitates thorough training before operation, ensuring operators can handle the specific characteristics of the new equipment. 

Hand Pallet Jacks Certification A woman pulls a pallet jack through a warehouse.

OSHA categorizes small hand pallet jacks as industrial trucks, underscoring the need for certification. Despite their compact size, Hand Pallet Jacks can cause harm if not operated correctly. 

Golf Cart Operation 

OSHA does not regulate golf carts. However, maintaining a safe workplace involves providing training for employees operating golf carts, emphasizing adherence to manufacturer guidelines for safe usage. 

Forklift Operator Safety Training Programs 

Companies are encouraged to invest in comprehensive forklift operator safety training programs. Training should cover theoretical knowledge and practical skills, ensuring operators are well-prepared for real-world scenarios. 

Get Forklift Certification in LA County 

We have a comprehensive operator safety training program with classroom and hands-on instruction. Using this program, our professional trainers provide your employees with the latest OSHA regulations, plus classroom and hands-on instruction on proper lift truck operation.    

We provide training at our location on the 1st and 3rd Friday of every month at 8 am. We also offer Train the Trainer courses, refresher courses, and group classes at your location. We’re happy to use your equipment in your warehouse for the best results. Click here to book operator safety classes today! 

Maintaining OSHA compliance is essential for safeguarding employees and the overall success of your business. Regularly check OSHA’s website for the latest rules and regulations. If you have any questions, contact us to schedule a free safety inspection to ensure a safe and compliant workplace. 

What You Need To Know About Forklift Fork Maintenance

December 4th, 2023  | 
ProductivityResource Center/BLOGSafety

Welcome to our comprehensive guide on forklift fork inspections and maintenance. As an integral component of forklifts, fork maintenance is essential to ensure optimal performance and minimize workplace risks. In this blog post, we delve into the frequently asked questions about inspecting forklift forks, daily checks, and common causes of damage. Whether you’re a forklift operator, warehouse manager, or safety supervisor, understanding these crucial aspects will contribute to a secure working environment and the prolonged lifespan of your forklift forks.   

1. Why is it essential to inspect forklift forks daily?

Regular daily inspections of forklift forks are crucial to prevent potential hazards such as snapped forks, dropped loads, and injuries. Additionally, OSHA mandates daily inspections for all powered industrial trucks, including forks, to ensure workplace safety. Neglecting these inspections can lead to severe consequences.  

 2. How do forks typically get damaged?

Forks can sustain damage through various means, including:  

  • Wear from regular use  
  • Improper chain adjustments  
  • Minor accidents  
  • Fork use beyond rated capacity  
  • Driving with forks touching the floor  
  • Using a lifting chain on one fork to lift heavy objects  
  • Picking up loads too far out on the forks  
  • Attachments that stress the forks  

3. What should you look for during a forklift fork inspection?

During a forklift fork inspection, pay attention to the following:  

  • Surface cracks: No cracks should be present on the forks, especially in the heel area and welds.  
  • Blade and shank angle: Check the angle between the blade’s upper face and the shank’s front face and replace the forks if the angle exceeds 93%.  
  • Straightness: Replace forks if they are bent more than 0.5% of the corresponding blade length or shank height.  
  • Fork tip height: Ensure that forklift blades are the same height and replace forks if there’s a noticeable difference between the tips.  
  • Positioning lock: Check the positioning lock or fork retention device to prevent malfunctions that could lead to accidents.  
  • Fork thickness: Use forklift calipers to measure the thickness of the fork blade, heel, and hook, replacing them if there is a 10% decrease, which reduces load capacity by 20%.  
  • Capacity stamp: The capacity stamps should always be visible on the forks.  

 4. How often should a professional technician inspect forklift forks?

Forklift forks should undergo a thorough inspection by a qualified service technician at least once a year to ensure optimal safety and performance.  

 5. How can I schedule a forklift inspection?

Our experienced technicians are available to inspect your forklifts and forks to ensure efficient and safe working conditions. Contact us to set up a service appointment today! 

Ten Ways to Make Your Warehouse Safer

October 26th, 2023  | 
Resource Center/BLOGSafetyTraining

Neglecting proper forklift safety protocols can lead to accidents, injuries, and property damage. Learn ten forklift operator safety tips to maintain a safe and productive work environment. 

1. Proper Training and Certification 

Forklift safety begins with education and training. Comprehensive forklift operator training covers equipment controls, load handling, inspection, and safety procedures. Training programs typically include classroom instruction, hands-on training, and evaluations. Anyone who operates a forklift must complete forklift operator safety training and have a certification on every different type of forklift they drive.  

 Toyota Material Handling Solutions provides forklift operator training in Los Angeles County. Find dates and sign up for forklift operator training here. 

2. Inspect Your Forklift Before Use  

A thorough pre-operational inspection is a fundamental safety practice. Before each shift, take the time to inspect the forklift for any signs of damage, leaks, or malfunctions. This inspection should cover various components, including tires, brakes, steering, lights, and safety features like horns and seatbelts. If you identify any issues during the inspection, no matter how minor they may seem, it is crucial to report them immediately to your supervisor. Regular maintenance and prompt repairs are essential for ensuring the forklift is in good working condition. 

OSHA standards require daily pre-shift inspection of powered industrial trucks. You can find sample daily checklists on OSHA’s website here. 

3. Wear Appropriate Personal Protective Equipment (PPE)  

Personal Protective Equipment (PPE) is vital for forklift operator safety. Always wear the necessary PPE, typically a hard hat to protect your head, a high-visibility vest to enhance your visibility to others, and steel-toed shoes to safeguard your feet from potential hazards. PPE provides an additional layer of protection, reducing the risk of injury in the event of an accident or impact. It’s a simple but effective way to mitigate potential risks while operating a forklift. 

4. Stay Aware of Your Surroundings 

Constant awareness is a cornerstone of forklift safety. As an operator, you must always remain vigilant about your surroundings. Keep an eye out for pedestrians, other vehicles, and obstacles that might be in your path. Use the forklift’s horn and lights to enhance your visibility and alert others to your presence. Additionally, be particularly cautious in areas with restricted visibility, such as blind corners, and always yield the right of way to pedestrians. 

5. Obey Speed Limits and Load Capacity 

Every forklift has specific speed limits and load capacities, which the manufacturer sets. It is imperative to strictly adhere to these limits to ensure safety. Exceeding speed limits or carrying loads beyond the recommended capacity can lead to accidents, tip-overs, and loss of control. Forklift operators should observe speed limits in indoor and outdoor settings, where factors like uneven terrain, weather conditions, and varying surfaces can affect the forklift’s stability and maneuverability. 

6. Operate Smoothly 

Smooth operation is essential for safely handling a forklift. Start and stop the forklift smoothly to prevent sudden jolts that could dislodge the load or compromise stability. Jerky movements can damage the goods and lead to accidents. Avoid making sharp turns, sudden accelerations, or abrupt stops whenever possible. These actions can unbalance the load and make it more challenging to control the forklift.  

7. Safe Load Handling 

Proper load handling is critical for forklift safety. When picking up a load, it is vital to ensure it is balanced and secure on the forks. This balance minimizes the risk of the load shifting or falling while in transit. The load should be tilted slightly backward when raising it to improve stability. This prevents the load from leaning forward, which could tip the forklift. If your forklift has attachments, ensure they are installed correctly and securely before use. Always be aware of overhead clearance when stacking loads. Coinciding with overhead structures or objects can lead to significant damage and safety hazards. 

8. No Horseplay Allowed 

While it may seem obvious, it’s worth emphasizing that forklifts are not toys, and horseplay should never happen. Engaging in activities such as racing with other forklifts or carrying passengers endangers your safety and jeopardizes the safety of those around you. Encourage a culture of responsible behavior and clarify that safety is non-negotiable in your workplace. Setting a strong example and promoting a safe work environment will help prevent unnecessary risks and accidents. 

9. Use the Parking Brake 

When your forklift is unused, engage the parking brake and turn off the engine. This seemingly routine step is crucial for maintaining a safe work environment. The parking brake prevents the forklift from moving unintentionally, particularly when parked on an incline.  

10. Report Incidents and Near-Misses 

Reporting incidents and near-misses is vital to forklift safety. Whether you’re directly involved in an incident or simply a witness to a near-miss, it’s crucial to report these events to your supervisor immediately. Reporting serves several essential functions. It allows for a thorough investigation to identify root causes and prevent similar incidents in the future. It also helps in implementing corrective actions and improving safety measures to enhance the overall safety culture of your workplace. 

It’s important to remember that forklift operators should never compromise safety for expediency or convenience. Your vigilance and commitment to safety play a significant role in preventing accidents and injuries in the workplace. Following these guidelines protects yourself and contributes to a safer, more productive, and accident-free work environment.  

Stay safe, and remember: safety first, always. 

We provide training in Santa Fe Springs on the 1st and 3rd Friday of every month. Sign up for forklift certification today. 

How To Know When To Replace a Forklift

July 20th, 2023  | 
ProductivityResource Center/BLOG

Forklifts, like any equipment, have a limited lifespan and need to be replaced at some point. Knowing when to replace your forklift is crucial to ensure safety, reduce downtime, and optimize your operations. This blog post will explore the key indicators and signs to upgrade your forklift. 

Forklift Age and Usage 

One of the primary factors to consider when determining whether to replace your forklift is its age and usage. While forklifts are durable, their efficiency and reliability decrease over time. As a general guideline, most manufacturers recommend replacing a forklift after it reaches 10,000 operational hours or ten years of service. However, this can vary depending on the manufacturer and the maintenance and usage conditions. 

Gather the following data to make an informed decision about replacing a forklift:  

  • Age of the forklift 
  • Manufacturer’s estimated life expectancy or operational hours 
  • Current hours of use 
  • Types of applications used in
  • Maintenance logs indicating repair frequency and types of repairs  

Forklift Safety Concerns 

Safety should be a top priority in any workplace. If your forklift exhibits frequent breakdowns or malfunctioning components, it’s a clear sign that it’s time for a replacement. Issues such as faulty brakes, steering problems, or excessive vibrations can compromise forklift operators and everyone around them. Regular inspections and maintenance can help identify these safety concerns and determine if a replacement is necessary.  

A forklift operator drives an electric forklift in a warehouse. Since your forklift operators are using the equipment every day, ask them to watch out for the following issues:  

  • Cracks or distortions on the forklift structure
  • Wear and tear on the fork blades
  • Worn, broken, or exposed wires
  • Sluggish engine or transmission performance 

Forklift Repair Costs 

As forklifts age, maintenance and repair costs tend to rise. While routine maintenance is necessary to keep your forklift in optimal condition, excessive and costly repairs can drain your finances. If you find that forklift repair costs are becoming frequent, significant, and affecting your budget, it may be time to invest in a new forklift. Evaluating the cost of repairs versus the value of a new forklift will help you make an informed decision. 

Operational Needs 

Businesses evolve, and so do their operational requirements. If your forklift no longer meets your current needs, it may be time to upgrade. Consider factors such as load capacity, lift height, maneuverability, and specialized features required for your business application. Newer forklift models often have advanced technology and ergonomic features that enhance productivity, operator comfort, and operational efficiency. 

Forklift Environmental Impact and Efficiency 

Recently, there has been a growing emphasis on reducing carbon footprints and promoting sustainability. Upgrading to a newer forklift model can significantly contribute to this effort. Newer forklifts often feature energy-efficient designs, reduced emissions, and improved fuel or battery efficiency. By replacing older, less eco-friendly forklifts, you can align your business with environmental goals while potentially benefiting from reduced operating costs. 

If you use I.C. forklifts in California, you’ve probably heard about the recent proposal by the California Air Resources Board (CARB) to phase out sales of new gas-powered forklifts in the state. If you have questions about what this means for your business, read our blog post, Ten FAQs About CARB’s New Forklift Regulations, for answers.  

Is it Time to Replace your Forklift? 

Knowing when to replace your forklift is essential for maintaining a safe and efficient workplace. Age, usage, safety concerns, increasing repair costs, changing operational needs, and environmental impact are all important factors. Regular inspections, proper maintenance, and monitoring of these indicators will help you decide when to upgrade your forklift.  

If you aren’t sure if it’s the right time to upgrade your forklift or fleet, our experts can help. Click here to contact us today. 

Everything You Need To Know About Warehouse Safety

June 30th, 2023  | 
Resource Center/BLOGSafety

In any business, prioritizing workplace safety and providing comprehensive forklift training is crucial to prevent personal injuries and promote a secure environment. Establishing a robust safety program involves identifying hazards, evaluating safety policies, and ensuring regular employee training. In addition, understanding the requirements to ensure compliance with forklift training standards and avoid severe consequences and fines is crucial.

Workplace Safety Programs

Implementing safety policies and programs safeguards employees’ well-being and brings about financial and business benefits. Here are six ways a workplace safety program can positively impact your business:

  1. Enhance Efficiency: Untrained employees and forklift operators can be inefficient and unsafe. Providing proper training improves productivity and reduces risks.
  2. Minimize OSHA Penalties: A safety-related injury can lead to significant penalties, potentially reaching up to $100,000 per incident. Prioritizing workplace safety mitigates this risk.
  3. Mitigate Legal Liabilities: Negligence in health and safety requirements can result in lawsuits and, in some cases, criminal charges. Implementing a comprehensive safety program helps reduce the risk of civil or criminal liability.
  4. Reduce Worker’s Compensation Claims and Absences: Educating employees on minimizing repetitive actions and preventing strain can significantly decrease worker’s compensation claims and sick days. Healthy and pain-free employees are happier and more productive.
  5. Cultivate Safety Partnerships: Well-trained forklift operators and warehouse employees become proactive in accident prevention. They are adept at identifying and reporting hazards and serve as role models, promoting optimal safety behaviors within the team.
  6. Attract and Retain Top Talent: Valued employees seek companies that prioritize safety. A strong commitment to workplace safety demonstrates care for employees’ well-being, which resonates with top talent. Additionally, employees feel empowered to raise safety concerns and can refuse dangerous work if needed.

We offer free safety consultations if you need assistance updating your workplace safety program. Contact us to set up an appointment with a safety expert.

Complying with OSHA Forklift Certification Guidelines

Creating safe and healthy working conditions is enforced by the Occupational Safety and Health Administration (OSHA). OSHA’s website is the most reliable source for accurate and detailed information. Here are seven requirements you should know:

  1. Minimum Age Requirement to Operate a Forklift: Individuals must be at least 18 to operate a forklift for non-agricultural operations.
  2. Driver’s License Requirement: A valid state driver’s license is not necessary, according to OSHA. Instead, operators must undergo specific training and certification for the forklift they will operate in the workplace.
  3. Operator Safety Training Frequency: Forklift operators are only required to undergo training annually if they receive a poor evaluation or changes occur in the equipment or work environment. Unless an accident or unsafe incident occurs, annual training is not mandatory.
  4. Recertification Interval Frequency: OSHA mandates that every forklift operator receives an evaluation at least once every three years.
  5. Training for New Forklift Types: If a certified operator transitions from driving one type of forklift to a newer model of the same kind, recertification is not required. However, if an entirely different type of forklift is introduced, such as an Order Picker or Reach Truck, the operator must receive training on the new equipment before using it.
  6. Certification for Hand Pallet Jacks: Even though hand pallet jacks may appear small and harmless, they are powerful and potentially dangerous industrial trucks. Therefore, employees using them must be OSHA certified.
  7. Golf Cart Usage: While OSHA does not regulate golf carts, it is essential to maintain a safe workplace and train operators in safe golf cart operation. For proper instructions, please refer to the manufacturer’s operating guidelines.

Forklift Certification in Los AngelesA worker gets forklift safety training in a warehouse.

We offer comprehensive forklift operator safety training. Our program utilizes the acclaimed SAFE-Lift training developed by Toyota experts. Check out our 2023 training at our Santa Fe Springs location. Additionally, we provide Train-the-Trainer courses, refresher courses, and group classes at your facility, including classes in Spanish.

Our forklift operator safety training comprises classroom and hands-on training conducted by Toyota-certified trainers. Each attendee receives a certificate, a wallet-sized operator certification card, training booklets, and comprehensive testing.

Staying current with OSHA’s latest rules and regulations is crucial for maintaining a compliant and safe workplace. If you have questions about workplace safety programs or forklift certification in Los Angeles, contact us; a safety expert will be happy to help.

Why You Need a Forklift Certification in LA County

May 4th, 2023  | 
Resource Center/BLOGSafety

Forklift accidents are a severe concern for workplace safety, but it’s possible to prevent them with proper training, maintenance, and adherence to safety guidelines. Ultimately, the employer’s and the employee’s responsibility is to work together to ensure a safe workplace and reduce the risk of accidents. 

OSHA FACTS AND STATISTICS 

The Occupational Safety and Health Administration (OSHA) collects data on forklift safety incidents to monitor and address potential hazards. Here are some OSHA facts and statistics related to forklift accidents: 

  1. According to OSHA, there are approximately 85 fatal forklift accidents and 34,900 serious injuries involving forklifts in the United States each year. 
  2. OSHA estimates roughly 25% of forklift-related fatalities are from a forklift tipping over. 
  3. The most common cause of forklift accidents is operator error, accounting for about 70%. 
  4. OSHA requires employers to provide training to all forklift operators to help prevent accidents. However, OSHA reports that only about 1/3 of forklift operators receive the required training. 
  5. OSHA has established strict guidelines for the operation of forklifts, including load capacity, speed limits, and maneuvering in narrow aisles. Failure to follow these guidelines can result in citations and penalties. 

BENEFITS OF FORKLIFT SAFETY TRAINING A forklift driver gets forklift safety training in Los Angeles.

Forklift safety training is essential to maintaining a safe workplace and preventing forklift accidents. Here’s how your company can benefit from forklift safety training: 

  • Increased safety: Proper training can ensure that forklift operators are knowledgeable about safety procedures, equipment operation, and how to identify and avoid potential hazards. 
  • Compliance with regulations: OSHA requires employers to train all forklift operators. By providing training, employers can ensure that they comply with OSHA regulations and avoid potential penalties or fines. 
  • Reduced costs: Forklift accidents can be expensive for employers, with costs associated with property damage, lost productivity, and worker compensation claims. Employers can reduce the risk of accidents and related costs by investing in forklift safety training. 
  • Improved productivity: Properly trained forklift operators can work more efficiently and effectively, reducing the time and effort required to move materials around the workplace. 
  • Enhanced employee morale: Employees who feel safe and confident in their ability to operate forklifts are more likely to have positive attitudes towards their work and their employer. 

For employers looking to maintain a safe and productive workplace, forklift safety training is an important investment.  

WHAT YOU LEARN IN FORKLIFT SAFETY TRAINING 

In forklift safety training, participants learn various skills and knowledge related to operating forklifts safely and efficiently. Here are some topics covered in forklift safety training: 

  • OSHA regulations and guidelines: Forklift safety training typically starts with an overview of OSHA regulations related to forklift operation, including requirements for training, operation, and maintenance. 
  • Equipment operation: Participants learn about the various parts of a forklift, how to perform a pre-operation inspection, and how to operate the forklift safely and efficiently.
  • Load handling: Participants learn how to properly lift and move loads, including how to calculate weight and balance, how to secure loads, and how to stack loads safely.
  • Hazard identification and avoidance: Forklift safety training teaches participants how to identify potential hazards in the workplace, such as uneven surfaces, narrow aisles, and overhead obstructions. Participants also learn how to avoid these hazards and how to respond in the event of an emergency.
  • Personal protective equipment (PPE): Participants learn about the importance of using PPE while operating a forklift, including hard hats, safety glasses, and high-visibility clothing.
  • Written and practical evaluations: To ensure that participants have mastered the skills and knowledge covered in the training, many forklift safety training programs include both written and practical assessments to ensure operators have learned the skills necessary to operate a forklift.

Overall, forklift safety training provides participants the skills to operate safely and efficiently while complying with OSHA regulations and guidelines. 

GET FORKLIFT CERTIFICATION IN LA COUNTY 

We have a comprehensive operator safety training program with classroom and hands-on instruction. Using this program, our professional trainers provide your employees with the latest OSHA regulations, plus classroom and hands-on instruction on proper lift truck operation.   

We provide training at our location on the 1st and 3rd Friday of every month at 8 am. We also offer Train the Trainer courses, refresher courses, and group classes at your location. We’re happy to use your equipment in your warehouse for the best results. Click here to book operator safety classes today! 

What To Know About Toyota’s SEnS Smart Environment Sensor® (SEnS)

February 17th, 2023  | 
Resource Center/BLOGSafety

Toyota has long been a leader in safety innovations. Since 1999, Toyota has equipped most of its forklifts with the Toyota System of Active Stability (SAS) to protect operators in potentially hazardous situations. SAS is a Toyota-engineered safety system comprised of 10 sensors, three actuators, and a controller that monitors the forklift’s operations and automatically takes protective action when needed. Recently, Toyota launched the SEnS Smart Environment Sensor (Toyota’s SEnS) to protect both forklift operators and pedestrians.   

According to a recent study by EHS Today, nearly all (97%) working Americans said feeling safe is important in determining where to work. However, the same study also found that only half (55%) of working Americans feel their employer has made more effort to ensure their safety than in previous years. 

If you want to attract and retain employees, looking for ways to make your workplace safe is more important than ever. Let’s look at how Toyota’s SEnS Smart Environment Sensor (SEnS) and SEnS Smart Environment Sensor Plus (SEnS+) can increase the safety of forklift operators and everyone around them. 

TOYOTA’S SEnS SMART ENVIRONMENT SENSOR (SEnS)

How does the SEnS Smart Environment Sensor® (SEnS) work?

A SEnS Smart Environment Sensor, designed and engineered by Toyota, uses advanced technology to help operators identify a pedestrian or object behind a forklift. The sensor uses proprietary algorithms to distinguish between the two. 

How does SEnS alert a forklift operator about a pedestrian or object?

If within a detectible range, a buzzer and four indicator lights alert the operator when a pedestrian or object is within a certain range of the forklift’s rear.  

Does SEnS let a forklift operator know if the pedestrian or object keeps getting closer?

Yes, the frequency in which the warning lights blink and the buzzer sound increases as the pedestrian or object enters a zone closer to the forklift’s rear. 

How far away can SEnS detect objects?

SEnS can detect objects up to 32 feet away. 

How many zones can be programmed with SEnS?

Customers can program up to three detection zones with different audible and visual alarms for each zone. 

How do I get SEnS?

SEnS is available as an add-on kit for select Toyota Forklifts. 

Which Toyota Forklifts are compatible with SEnS?

The following Toyota Forklifts are currently compatible with SEnS. Forklifts already in use can be retrofitted for this product or added to new models. 

  • 3-Wheel Electric Forklift 
  • Core Electric Forklift
  • Core IC Cushion Forklift
  • Large IC Cushion Forklift
  • Core IC Pneumatic Forklift
  • Mid IC Pneumatic Forklift
  • Large IC Pneumatic Forklift
  • Box Car Special Forklift
  • Paper Roll Special Forklift 
Can I see SEnS in action?

TOYOTA’S SEnS SMART ENVIRONMENT SENSOR PLUS (SEnS+)

What is Toyota’s SEnS Smart Environment Sensor Plus™ (SEnS+)?

The SEnS Smart Environment Sensor Plus (SEnS+) is an operator-assist system featuring truck slowdown. 

How does SEnS+ work?

The Smart Environment Sensor Plus™ (SEnS+) camera has been exclusively designed for forklifts to detect objects and pedestrians in the detection range. The system supports your operation by notifying the operator with a warning buzzer and warning lights. Audible notifications have three distinct levels based on the distance of the obstacle. 

In addition to the system notifications, the system can control the traveling speed and slow down the truck for pedestrians and objects in specific conditions. 

Which Toyota Forklifts are compatible with SEnS+?

The following Toyota Forklifts are currently compatible with SEnS+. This technology is only available on new forklift models. 

  • 3-Wheel Electric Forklift 
  • Core Electric Forklift 
Are these systems compatible with any business?

SEnS and SEnS+ work with multiple input voltages and fit a variety of applications. Contact us to set up a demo and a complimentary site visit. 

Six Must-Have Safety Devices for Your Forklift 

October 31st, 2022  | 
Resource Center/BLOGSafetyTraining

Forklifts are a common sight in warehouses and factories across the country. They are essential pieces of equipment for moving heavy items around safely. However, forklifts can be dangerous if not operated properly. That is why it is important to equip your forklift with the proper safety devices. In this blog post, we will discuss six of the most important safety devices for forklifts. 

  1. Overhead guard 
  2. Proximity sensor 
  3. Backup alarm 
  4. Fork positioner 
  5. Seat belt 
  6. Forklift camera system 

1. OVERHEAD GUARD

Every day, forklift operators have a commitment to safety and protection for themselves and those around them. Toyota forklifts have overhead guards designed to help protect operators from falling objects and other obstructions in your facility. All forklifts, no matter the brand, should be equipped with an overhead guard that meets or exceeds OSHA standards. 

2. PROXIMITY SENSOR

Proximity sensors are another important safety device for forklifts. They help to prevent collisions by detecting objects in the path of the forklift.  

Toyota’s all-new SEnS Smart Environment Sensor™ (SEnS) pedestrian detection system can assist operators in identifying a pedestrian or object behind their forklift during a shift. SEnS uses advanced technology and proprietary algorithms to distinguish between these obstacles.  

SEnS can detect objects up to 32 feet away. If within a detectible range, a buzzer and four indicator lights will alert the operator that a pedestrian or object is within a certain range of the rear of the forklift.  

With Toyota’s SEnS sensor, you can program up to three detection zones with different audible and visual alarms for each zone. The frequency in which the buzzer sounds and warning lights blink increases as the pedestrian or object enters a zone closer to the rear of the forklift. Detection zones can be configured to meet various customer applications. 

SEnS is available on new Toyota forklifts. It can also be retrofitted for select Toyota forklift models currently in use. SEnS works with multiple input voltages and fits a variety of applications. 

The following Toyota Forklifts are currently compatible with Toyota’s SEnS. Please check with your local dealer on the availability of these products. 

3. BACKUP ALARM

Another important safety device for forklifts is a backup alarm. This warns pedestrians and other operators when the forklift is backing up. This is especially important in busy warehouses where there is a lot of foot traffic. 

4. FORK POSITIONER

Fork positioners are another must-have safety device for forklifts. They allow operators to move the forks quickly and safely from the operator seat. There are several types of fork positioners, so ask an expert to decide which one is right for you.  

5. SEAT BELT

Most forklifts come standard with a seat belt. This is a critical safety feature that should always be used when operating the forklift. A seat belt keeps the operator securely in the seat in case of a sudden stop or collision and reduces the severity and incidence of injuries in the event of a tip-over. 

6. FORKLIFT CAMERA SYSTEM

Operator safety is further enhanced with the forklift camera system. This system gives the operator a clear view of the area behind the forklift. It is especially helpful in busy warehouses where there is a lot of foot traffic. 

These are just a few of the most important safety devices for forklifts. Be sure to equip your forklift with these devices to help keep your workplace safe. If you need help outfitting your forklifts with safety equipment, our material handling experts can help. Click here to set up a free onsite consultation.  

We also offer forklift operator safety training. Sending operators to forklift training to improve safety and increase efficiency isn’t just a good idea – OSHA certification is a requirement. Keep your operators and pedestrians safe and increase productivity with professional training from Toyota Material Handling Solutions. Click here to sign up.