Efficiency is critical in warehouse operations. One way to maximize efficiency is to use narrow aisle forklifts. These specialized forklifts navigate tight spaces and narrow aisles, making them ideal for warehouses with limited space. This article will discuss the different types of narrow aisle forklifts and offer tips on using them effectively.
Types of Narrow Aisle Forklifts
There are three main types of narrow aisle forklifts: reach trucks, order pickers, and very narrow aisle forklifts. Each type has unique features and benefits; choosing the right one for your warehouse depends on your needs.
Reach Trucks
Reach trucks are the most common type of narrow aisle forklifts. They reach high shelves and lift loads to 30 feet. Their narrow chassis and telescoping mast allow them to navigate tight spaces. The reach mechanism extends the forks to reach the load.
One of the main advantages of reach trucks is their ability to lift heavy loads to great heights. They are also highly maneuverable, making them ideal for warehouses with narrow aisles. However, reach trucks are typically unsuitable for outdoor use and are best for smooth, flat surfaces.
Order Pickers
Order pickers, or stock pickers, are designed for order picking and inventory management. They have a platform that allows the operator to stand on and a set of forks that raise and lower to pick items from shelves. Order pickers are ideal for warehouses with high shelves and a high volume of orders.
One of the main advantages of order pickers is their ability to reach high shelves while allowing the operator to have a clear view of the load. They are also highly maneuverable and can navigate through narrow aisles. However, order pickers have a limited load capacity and are unsuitable for outdoor use.
Very Narrow Aisle Forklifts
Very narrow aisle forklifts, or turret trucks, are the most specialized type of narrow aisle forklift. They are designed to operate in aisles as narrow as 5 feet and can reach heights up to 40 feet. They have a rotating mast that allows them to turn in the aisle and pick up loads from either side.
One of the main advantages of very narrow aisle forklifts is their ability to operate in extremely narrow spaces, making them ideal for warehouses with limited space. They also have a high lift capacity and can reach great heights. However, they are more expensive than other types of forklifts and, as with any new forklift model added to your fleet, require specialized training to operate.
How to Use Narrow Aisle Forklifts Effectively
Now that we have discussed the different types of narrow aisle forklifts let’s look at some tips for using them effectively in your warehouse.
Proper Training
The first and most crucial step in using narrow aisle forklifts effectively is ensuring that all operators receive training. Operating a forklift requires specialized skills and knowledge; all operators must be trained and certified before using them.
Training should cover safety procedures, load capacity, and proper forklift operation. Providing refresher training is also essential to ensure operators learn the latest safety protocols and techniques.
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Inspect the Forklift Before Use
Before using a narrow aisle forklift:
- Inspect it for potential issues.
- Check the tires, brakes, and hydraulic system to ensure everything works.
- If you see problems, discontinue use until they are resolved.
Plan Your Route
When operating a narrow aisle forklift, planning your route before starting is essential to avoid obstacles and navigate aisles more efficiently. You should also be aware of hazards such as low-hanging objects or uneven surfaces.
Use the Forklift’s Features
Each type of narrow aisle forklift has unique features that can help you operate it more effectively. For example, reach trucks have a reach mechanism that allows them to pick up loads from a distance, while order pickers have a platform enabling the operator to stand on and have a clear view of the load.
Familiarize yourself with the features of the forklift you are using and use them to increase efficiency and safety.
Follow Safety Protocols
Safety should always be a top priority when operating a forklift. Follow all safety protocols, such as wearing a seatbelt, using the horn when approaching blind corners, and keeping a safe distance from other forklifts and pedestrians.
It is also important never to overload the forklift and always to use the proper attachments to lift the load.
Need a refresher on OSHA’s forklift safety rules and regulations? Visit OSHA’s website or read our blog post, Key OSHA Forklift Training Rules You Need to Know.
Narrow aisle forklifts are an asset for warehouses with limited space. By choosing the right type of forklift and following proper training and safety protocols, you can effectively increase efficiency and productivity in your warehouse operations. Always inspect the forklift before use and use its features to your advantage. With these tips, you can make the most of your narrow aisle forklifts and improve your warehouse operations.
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Tags: productivity, warehouse solutions